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Cardio Equipment Console
Case Study: Design and Manufacturing of a Cardio Equipment Console
Published: March 12, 2021, Category: Fitness Equipment
Overview
a leading brand in rehabilitation and fitness equipment, required a custom console for its exercise machines that could deliver advanced user feedback, withstand frequent use in commercial environments, and integrate seamlessly with various machine types. Our team was tasked with the end-to-end design and manufacturing of this console—from concept through production.
Objective
- Develop a durable, ergonomic, and intuitive interface.
- Integrate connectivity for heart rate monitors, USB, and fitness tracking systems.
- Enable compatibility across multiple exercise equipment models.
- Ensure compliance with medical and fitness industry standards.
Project Scope
- Product: Touchscreen-enabled console for commercial treadmill
- Key Features:
- Interactive 10” capacitive touchscreen
- Bluetooth and Wi-Fi connectivity
- Integration with fitness apps and smartwatches
- Heart rate monitoring and sensor inputs
- USB and headphone ports
- Rugged, sweat- and impact-resistant housing
Conclusion
This project demonstrated our complete capabilities in user-centric design, embedded system engineering, and reliable electronics manufacturing. The resulting console elevated the client’s product line, giving them a competitive edge in a rapidly evolving fitness tech market.
